Leads electrical maintenance, plant reliability, shutdown planning, safety compliance, energy management, budgeting, vendor coordination, and modernization projects. Oversees preventive, predictive, and condition-based maintenance for high- and low-tension systems and critical electrical equipment. Performs root cause analysis, improves asset availability, manages statutory compliance and LOTO programs, develops maintenance teams, and drives energy efficiency, automation, digitalization, and reliability initiatives.
Responsibilities Qualifications
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Electrical Maintenance Management
- Lead maintenance of HT/LT electrical systems, switchyards, transformers, switchgear, motors, MCCs, PCCs, UPS systems, battery banks, drives, and lighting systems.
- Develop and implement preventive, predictive, and condition-based maintenance programs.
- Ensure minimum downtime and rapid restoration during electrical breakdowns.
- Monitor equipment health and implement reliability improvement initiatives.
Plant Reliability & Asset Management
- Develop strategies to improve equipment availability, reliability, and lifecycle.
- Analyze electrical failures and execute Root Cause Analysis (RCA).
- Drive condition monitoring initiatives including thermography, insulation testing, vibration analysis, and oil analysis.
- Maintain critical spares inventory and optimize maintenance costs.
Shutdown Planning & Execution
- Plan and execute annual, major, and minor shutdown activities.
- Coordinate with operations, mechanical, instrumentation, and project teams.
- Ensure shutdown schedules are completed within timelines and budgets.
Safety & Compliance
- Ensure compliance with Electrical Safety Rules, CEA regulations, Factory Act, and applicable statutory requirements.
- Lead electrical safety audits, permit-to-work systems, and lockout-tagout (LOTO) implementation.
- Investigate electrical incidents and implement corrective actions.
- Promote a strong safety culture across the department.
Team Leadership
- Lead and mentor electrical engineers, supervisors, and technicians.
- Conduct competency assessments and training programs.
- Establish clear KPIs and performance management systems for the team.
Energy Management
- Monitor energy consumption and identify opportunities for optimization.
- Improve power factor management, demand control, and energy efficiency.
- Support sustainability and cost-reduction initiatives.
Budget & Cost Control
- Prepare annual maintenance budgets and monitor expenditure.
- Optimize maintenance costs without compromising reliability and safety.
- Manage vendor contracts, AMC activities, and procurement requirements.
Projects & Continuous Improvement
- Support electrical system upgrades, modernization projects, and commissioning activities.
- Implement best practices in maintenance management and digitalization.
- Drive initiatives related to automation, predictive maintenance, and reliability engineering.
Educational Qualification
- Diploma / B.E./B.Tech in Electrical Engineering.
- MBA/PGDM preferred.
- 18-25 years of relevant experience in power plants, manufacturing industries, steel, cement, chemicals, or heavy process industries.
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