Lead transfer of sensor designs to mass manufacturing: define processes and equipment, develop PFMEA/process maps, qualify equipment, implement control plans, support NPI and Mfg Readiness, improve yields, and resolve production issues using lean and Six Sigma tools.
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QualificationsJob description for Adv Mechanical Engineer – Manufacturing Process Development
This position is for Healthcare Sensing engineering team who develop sensors that are small in size and low in power consumption. They deliver accuracy, intelligence, reliability and robustness for medical applications. This role will have the lead responsibility of transferring Design to Manufacturing and implementing mass manufacturing processes of this sensor development in Honeywell factories
Responsibility:
- In NPI projects, work with design and manufacturing teams to develop, tests and establish manufacturing of products in our global factories
- Need to define process & equipment specification, setting- up and proving out the production processes at factory locations at China, Mexico and USA. Develop Process Map, PFMEA, assembly fixture/tooling concepts, and other process documents for parts, assemblies and finished products.
- Create equipment specifications for new sensor designs and collaborate with cross-functional team to build and implement production equipment.
- Conversant with Six-Sigma / lean methodologies and tools. Ability to define problems, collect data, establish facts and draw valid conclusions using process control tools such as FMEA, PMAP, Cpk Analysis.
- Lead equipment qualification, gauge RR, MSA, process qualification, production process documentation and must ensure product meets yield and PPM requirements
- Should have capable of preparing project proposal for manufacturing setup with estimation of timeline, product cost, project expense and capital cost.
- Support Mfg Readiness Level evaluations for programs throughout NPI phases and drive Mfg Readiness to phase gate expectations
- Good in verbal and written communication
Basic Qualifications:
- A Bachelor degree in Mechanical Engineering with Minimum mfg experience of 6 to 9 years in product manufacturing or process development. Minimum of two years working experience in factory.
- Experience with high volume manufacturing and new product introduction.
- Proficient with Pro-Engineer or any other CAD software
- Skill in plastic molding, metal forming, joining process – welding, soldering, potting and encapsulation, design of process fixtures is preferred
- Should have knowledge on lean production system.
- Should have knowledge on control plan and create control plan for NPI projects.
- Process Validation, Process costing knowledge shall require.
- Should have experience in Problem solving tools RCA(root cause analysis), A3 , DOE and 8D report to resolve issues during NPI and customer complaints.
Additional Qualifications:
About UsHoneywell helps organizations solve the world's most complex challenges in automation, the future of aviation and energy transition. As a trusted partner, we provide actionable solutions and innovation through our Aerospace Technologies, Building Automation, Energy and Sustainability Solutions, and Industrial Automation business segments – powered by our Honeywell Forge software – that help make the world smarter, safer and more sustainable.Similar Jobs
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Lead transfer of sensor designs to mass manufacturing across global factories. Define process and equipment specs, develop PFMEA/process maps, qualify equipment, perform gauge R&R/MSA, implement process validation, cost and timeline estimation, support MRL readiness, use Six Sigma/lean and problem-solving tools to meet yield and PPM targets.
Top Skills:
8DA3CadControl PlanCpk AnalysisDoeEncapsulationFmeaGauge R&RLeanManufacturing Readiness LevelMetal FormingMsaPfmeaPlastic MoldingPmapPottingPro-EngineerProcess MapProcess ValidationRcaSix SigmaSolderingWelding
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