Process Control Engineer

Our journey from start-up to global leader in industrial Carbon Capture

Carbon Clean has been developing and providing carbon capture solutions since around 2009. Over the years, we have grown our expertise and technology, including the Cyclone CC system, to help industries reduce carbon emissions more efficiently. In the next phase of our growth, we are seeking a Process Control Engineer

📍 Location (Mumbai and Surrounding areas) | 💰 Competitive
Please note that the role is based in Mumbai and would require you to attend an in-person interview if progressed to this stage. Please do not apply if you will be unable to fulfil the requirements.

The Role

The Operations team keeps Carbon Clean’s pilot plant and utility systems running safely, reliably and in full compliance, providing the stable platform on which our process development depends. As a Process Control Engineer, you will oversee the day-to-day operation of controlled processes and the utilities that support them, including boilers, cooling water, compressed air, nitrogen and associated infrastructure, ensuring high equipment availability and consistent process performance. You will manage manpower efficiently, including the coordination and supervision of contractors, and uphold a culture of operational discipline built on rigorous permit-to-work compliance, with the goal of zero major HSE incidents.

You will be skilled at structured troubleshooting and root cause analysis, able to identify process upsets quickly and resolve them before they affect safety or performance. You will maintain accurate operational and maintenance records, and develop clear reports, SOPs and training materials that help the wider team work safely and effectively. Above all, you will champion continuous improvement, identifying and leading initiatives that strengthen safety, reliability, efficiency and overall process performance across the plant.

What success looks like:

• Lead day-to-day operation and monitoring of pilot plant processes through Control systems.

• Ensure safe operation and availability of utilities required for pilot plant campaigns.
• Drive compliance with HSE systems, work permit requirements, waste management procedures, and operational standards.
• Support process optimization, troubleshooting, and reliability improvement initiatives.
• Develop operational excellence through robust documentation, reporting, and operator training.
• Collaborate with engineering and R&D/ Technology teams to support pilot campaigns and technology development.

Role Focus:

• 60%: Pilot Plant & Utilities Operations, Process Monitoring, PLC Operations, Shift Supervision & Troubleshooting
• 20%: HSE Management, Permit-to-Work Compliance, Hazardous Waste Management, Operational Risk Control
• 20%: Process Improvement, Documentation, Reporting, Training & Continuous Improvement Initiatives
  Responsibilities consist of but are not limited to...

Pilot Plant & Utilities Operations

• Operate, monitor, and control pilot plant processes through control systems.
• Lead startup, shutdown, and routine operation of pilot plant equipment and utility systems.
• Ensure safe and reliable operation of utilities including boiler, cooling water, compressed air, nitrogen, pumps, and associated systems.
• Monitor process performance, analyze trends, and optimize operating parameters.
• Coordinate daily operational activities to ensure successful execution of pilot plant campaigns.
• Identify process abnormalities and implement immediate corrective actions.
• Troubleshoot process, instrumentation, mechanical, and utility-related issues to maximize plant availability.
• Coordinate with maintenance teams to ensure timely resolution of equipment issues.
• Support operational readiness and plant reliability initiatives.

HSE, Permit to Work & Waste Management

• Demonstrate visible HSE leadership and promote a strong safety culture across all operational activities.
• Ensure strict compliance with Permit-to-Work systems including hot work, electrical isolation, line breaking, and confined space activities.
• Participate in HAZOP, LOPA/ HIRA risk assessments, Job Safety Analyses (JSA), and incident investigations.
• Monitor safe handling, storage, and disposal of chemicals and hazardous waste in compliance with regulatory and company requirements.
• Conduct workplace inspections, safety observations, and corrective action follow-up.
• Support emergency response preparedness and participate in drills when required.
• Maintain compliance with site HSE procedures, policies, and legal requirements.

Process Improvement, Documentation & Training

• Lead troubleshooting and root cause analysis of operational issues using structured problem-solving methodologies.
• Identify opportunities to improve safety, reliability, productivity, and operating efficiency.
• Prepare and maintain SOPs, operating manuals, work instructions, and operating logs.
• Generate operational, process performance, and incident reports.
• Analyse process data and provide recommendations for optimization and continuous improvement.
• Support training and competency development of operators and technicians.
• Share operational learnings and best practices across teams.

You are an ideal candidate if....

• Bachelor's Degree in Chemical Engineering.
• 3-5 years of experience in chemical, petrochemical, oil & gas, fertilizer, specialty chemical, or process manufacturing industries.
• Strong hands-on experience in plant operations and troubleshooting.
• Practical experience operating SCADA/PLC and/or DCS control systems.
• Good understanding of utility systems such as boilers, compressed air systems, cooling water systems, pumps, and process equipment.
• Experience working with Permit-to-Work systems and HSE requirements in industrial facilities.
• Exposure to hazardous chemical handling and waste management practices.
• Strong root cause analysis and problem-solving skills.
• Ability to work independently in shifts and respond effectively to operational issues.
• Strong communication, teamwork, and continuous improvement mindset.

Why join us?

Join a mission-driven team tackling one of the world's toughest challenges: decarbonising heavy industry, with an ambition to capture 1 billion tonnes of CO₂. In this role, your models will directly shape the next generation of Carbon Clean's solvent technology and contribute to new intellectual property, working alongside experimental specialists across the UK, US and India.

We provide these benefits & perks:

• Group Medical Insurance (including dependents)
• Group Accident Insurance
• Group Term Life Insurance
• EAP (Employee Assistance Programme): support for mental, financial, legal, and personal wellbeing
• Workmen’s compensation insurance for site workers
• Contributions towards provident fund
• 24 paid holidays plus 10 public holidays
• Free breakfast, lunch, and a stocked pantry
• Office shuttle service to and from Koparkhairane Station*
• Hybrid working with at least 2–3 days per week in the office*

Everyone belongs at Carbon Clean 

We are passionate and committed to our people. Our aim is to build a diverse and inclusive movement: teams of forward-thinking people, with unique talents, skills, passions, and experiences.  It’s talent that matters to us and we encourage everyone to join us, whatever your gender identity, race, ethnicity, sexual orientation, age, life experience, or background. So please come as you are – we can’t wait to meet you. 

We’d be thrilled if you tick off all our boxes yet we also believe it’s just as important we tick off all of yours. And if you think you have most of what we’re looking for but not every single thing, go ahead and hit apply. We’d still love to hear from you!