Plans and executes daily bar production, including manpower allocation, line and machine monitoring, target achievement, batch documentation, food safety compliance, inventory audits, waste reduction, reporting, shift handovers, and coordination with QA, maintenance, and warehouse teams.
Key Responsibilities:
• Production planning and execution as per the daily production schedule.
• Manpower planning, allocation, and effective utilization.
• Monitor production lines and ensure smooth and efficient operations.
• Ensure daily production targets are achieved within planned shift timings.
• Monitor line efficiency, productivity, and OEE (Overall Equipment Effectiveness).
• Monitor machine performance and ensure optimum operational efficiency.
• Ensure proper batch documentation, BMR completion, and production records.
• Assist in troubleshooting and resolving minor production and machine-related issues.
• Ensure compliance with GMP, HACCP, PRP, OPRP, CCP, food safety, quality, safety, and hygiene requirements.
• Understand and monitor HACCP plans, food safety hazards, control measures, critical limits, monitoring, and corrective actions.
• Ensure effective implementation and monitoring of PRPs (Prerequisite Programs) such as hygiene, sanitation, pest control, personal hygiene, and housekeeping.
• Monitor OPRPs (Operational Prerequisite Programs) and ensure defined operational controls are followed and recorded.
• Monitor CCPs (Critical Control Points) as per the HACCP plan and ensure critical limits are maintained, monitored, and documented.
• Ensure proper escalation and corrective action in case of CCP deviation, OPRP failure, or food safety non-conformance.
• Support internal audits, food safety audits, GMP audits, and implementation of corrective and preventive actions.
• Conduct physical stock audits and ensure accurate raw material and packaging material inventory.
• Perform regular FG stock counts and reconcile physical stock with system records.
• Monitor and control production wastage, process losses, and downtime.
• Identify opportunities for reducing wastage and improving process efficiency.
• Coordinate with QA/QC, Maintenance, Warehouse, and other departments for smooth production operations.
• Maintain production area quality, safety, hygiene, and housekeeping standards.
• Monitor production losses, downtime, and process deviations and take appropriate corrective actions.
• Prepare and maintain daily production, shift, manpower, efficiency, and performance reports.
• Ensure proper shift handover and communicate pending activities, issues, and production status.
• Drive continuous improvement initiatives to improve productivity, efficiency, quality, food safety, and cost effectiveness.
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